The Aerospace Industry in Mexico and the US Mexico Bilateral Aviation Safety Agreement


During the past decade, the aerospace industry in Mexico has grown
rapidly – and over the past few years, it’s really begun to soar. The
Mexican government has placed a strong emphasis in helping improve this
the operating environment for aerospace manufacturers by improving the
internal regulatory environment for the industry. For example, in 2006,
the Mexican government set an effective tariff rate of zero percent on
the importation from any country of any item entering the nation to be
used in Mexican aerospace manufacturing operations. This and other
factors have led to a tripling of aerospace imports for the period of
2006-2011. These imports enabled Mexico to increase the volume and value
of its aerospace parts and products exponentially. The vast majority of
these exports are consumed by aerospace OEMs in the United States.


Along with automotive, the aerospace industry in Mexico is one of the
country’s most significant and thriving industry sectors, with over 300
aerospace companies relying upon the utilization of special
considerations provided under the maquiladora, or IMMEX, program to
produce exceptional quality for considerably lower costs. Within the
past decade, the aerospace industry in Mexico has reached a compounded
annual growth rate of over 15% and has expanded into several new
segments. Some of the more notable US aerospace companies enjoying
Mexico’s stable and business-friendly environment include Hawker
Beechcraft, Gulfstream Aerospace, General Electric, Textron, and
Honeywell.

One of the most notable changes in recent years for
that has made the aerospace industry in Mexico more conducive to foreign
capital has been the September 2007 implementation of the US-Mexico
Bilateral Aviation Safety Agreement or BASA. Prior to the ratification
of this accord, aerospace parts that were manufactured in Mexico were
required to be sent to the United States to obtain FAA safety
certifications. With BASA, Mexican-produced aerospace parts can now be
certified in Mexico, and used in the manufacture of larger products or
sold directly to end users. This effectively eliminated an extra step
and significant extra cost in the value chain.

The respective
aerospace regulatory bodies of the US and Mexico – the Federal Aviation
Administration (FAA) and the Mexican General Directorate of Civil
Aeronautics (DGAC) – oversee and enforce the agreement, ensuring
compliance with all applicable safety and quality standards. Under the
BASA, the US and Mexico agreed to facilitate acknowledgment of each
other’s airworthiness authorizations and environmental testing and
approval of civil aeronautical products, as well as qualification
evaluations of flight simulators. The success of this agreement was
critical to the Mexican aerospace industry’s ability to expand in terms
of size and global competitiveness.


The practical result of the BASA is the removal of significant
obstacles for aerospace companies seeking to near shore aerospace parts
and component production south of the border. Its provisions allow
manufacturers to verify and transport machinery directly from Mexican
factories, rather than sending them back to the US for security checks.
This then avoids the need for expensive re-certifications or secondary
reviews altogether. It also opens the door for the possibility of
performing critical secondary operations in Mexico such as heat and
other metal treating processes.

Of primary significance is the
“Airworthiness Approval” ruling of the BASA, which dictates that the
design or change to a design of a civil aeronautical product meets
standards agreed upon between both the US and Mexico, and is in safe
operating condition. If the standards are met, the exporter receives an
export certificate of airworthiness. Since products no longer have to be
sent back to the United States for certification prior to being sent to
an end user, direct shipment can be made that results in reduced costs,
lessened reduced regulatory burdens, enhanced air travel safety, and
the continued vibrant growth of the aerospace industry in Mexico.

APS Materials Leading the Way

APS Materials is a company that excels in aerospace coating. With 35
years of experience, APS Materials has been serving companies with our
thermal spray coating solutions longer than anyone else in the business.
We are so trusted because we hold our products to the highest of
standards. As a result, we are certified by NADCAP and AS 9000 and are a
trusted and utilized brand by big, high profile names, such as General
Electric, Rolls Royce, and Pratt & Whitney. Our plasma coating
offers higher tensile strengths, improved corrosion resistance, and
better wear properties than any other company and any other method.

Our aircraft and jet turbine components work with
General Electric Airline Engine Group due to our exorbitantly high
standards. Because we demand so much of our products, we are one of the
only approved suppliers for GE. In our land based turbine market, we
provide a complete line of spray coatings required by the gas turbine
industries. The cost of replacing the components is so much higher than
the plasma coating or the thermal spray, so our options are a wise and
cost effective business decision.

The founders of APS Materials
were a group that believed in expanding the aerospace coating technology
into the OEM marketplace, resulting in many Research and Development
programs in companies such as Rocketdyne and Aerojet Corp. Marquardt,
and in government agencies such as NASA, DOD, and DOE. As a result, APS
is now a leader in the industry.

The arc plasma process starts
out with an inert gas, such as nitrogen, helium, or argon, or some
mixture with a trace of hydrogen. This gas passes through concentric,
water-cooled electrodes. A spark from a separate radio frequency
generator initiates the plasma. The resulting arc is then sustained by a
DC power source that can maintain 1000 amps of current and much more.
It can reach temperatures of 30,000

CADD Centre Launches Master Diploma Courses in Automotive And Aerospace Design

The
Chennai-based CADD Centre, Asia’s largest network of CAD training
institutes, is launching two new Master Diploma programmes exclusively
for Automotive Design and Aerospace Design Industry. The programmes
would provide comprehensive training to students pursuing degree and
diploma engineering programmes, and working professionals on the current
product lifecycle management concepts and tools relevant to the booming
Indian automotive and aerospace industry. The courses are offered at
most its branches across the network.
With a total duration of over
450 hours, the Master Diploma in Automotive Design introduces automotive
design, production concepts, and training on Computer aided design
tools such as Pro/Engineer, CATIA, ANSYS, NX CAD, NX CAM, and NX
NASTRAN. Course fee is Rs.79900 plus taxes including study materials.

The
Master Diploma in Aerospace Design is a 464-hour programme that trains
students on Pro/ENGINEER, CATIA, ANSYS, NX CAD, NX CAM, NX NASTRAN,
besides providing a comprehensive overview of the aerospace design
processes. Course fee is Rs. 79900 plus taxes including study materials.

Students
pursuing both these programmes would get to learn Geometric
Dimensioning and Tolerancing, a language used to precisely communicate
mechanical engineering drawings. CADD Centre would provide authorized
courseware for all software tools, and exclusive workbooks on automotive
design, and aerospace design.

Commenting about the programmes,
Mr S Karaiadiselvan, Managing Director, CADD Centre, said that there are
huge job opportunities for engineers in automotive and aerospace
industry in India. The size of India’s automotive industry is estimated
at US$ 72 billion. It employs around 15 million people. The automobile
industry is expected to invest over $17 billion in the next 5 years.
According to an industry report, India’s aerospace & defense
industry would be close to $45 billion by 2015.

However, the
growing skill gap, and lack of employable engineers might affect the
growth of the automotive and aerospace industry. Though the country has a
pool of qualified engineering, science and computer graduates, they
have to be introduced to, and trained in the latest design, and
production concepts and CAD tools.

Mr
Selvan added that CADD Centre’s Master Diploma courses in automotive
and aerospace design are created with inputs from the industry. The
curriculum for the software tools are authorized by the concerned
software developers, and the faculty are regularly trained in current
industry practices.

The Master Diploma in Automotive Design
imparts technical skills to automotive professionals engaged in
developing, manufacturing and testing vehicles and their systems. The
students would be provided with an exclusive practice workbook which
contains an overview and exercises of various components specific to
automotive domain to strengthen the understanding of students on the
fundamental aspects on automotive engineering. Similarly, the Master
Diploma in Aerospace Design enhances the students design and analysis
skills that go into the making of airplanes, aircraft and spacecrafts.
The course also provides an overview of various components specific to
aerospace.

Upon completion of the Master Diploma, students can
become design, analysis engineers in the domains of automotive and
aerospace industries and the institute’s placement cell will help the
students in fetching jobs after successful completion of the programmes.

Comprehensive Aerospace Engineering Solutions For Top Quality Results

With the competition in the aviation industry growing there is
tremendous challenge being faced as the aerospace manufacturing
businesses are struggling to enhance their profits while also delivering
quality products. Aerospace manufacturing and engineering requires a
lot of precision and hence requires intense calculation and planning is
needed to deliver the necessary accurate results. Apart from this
limited product lifecycle in aerospace engineering, lack of experienced
staff and the need to deliver the product in the market fast are also
putting a strain on the existing engineering processes, and the
resources.

While the organizations that manufacture machines for
aerospace, automotive and for industrial use have to ensure that the
models prepared for mass use are safe and risk-free, they also need to
provide safe and quality products without disrupting their budgets.
These businesses require focused and smart processes and people to
accomplish their goals. The ones who ensure a strong and reliable
balance between demand and supply have the strength to lead comfortably
despite all odds. With the right integrated engineering services,
businesses can maintain and upgrade their cost structures.

With
the best aerospace engineering solutions, companies have a lot to gain.
They can offer design to build services that help businesses meet the
growing offset requirements in aerospace engineering contracts. With
their methodical approach, they can focus on quality and also help
businesses improve quality of supply, reduce time-to-market, grow
capacity, increase revenue generation, reduce cost of product
development and enhance sustenance aerospace engineering. They can also
enhance the profitability and the ultimate increases the business value
of your organization.

These
engineering solutions also offer customized advice for precision
manufacturing, sheet metal fabrication, processing, designing and
development of tools, fixtures and gauges which helps in reducing costs
the leveraging revenues. They have profound knowledge in large castings,
forgings and power generation equipment like steel and gas turbines.
They usually offer a host of other services that includes the entire
range of aerospace engineering services from design and development,
engineering analysis, manufacturing engineering, embedded systems
development, technical publications to manufacturing we are the one of
the most preferred end-to-end aerospace engineering solutions provider
for many global aerospace OEMs and suppliers.

They can also
execute standards that are at par with global engineering services with a
fully equipped inspection center and the usage of premium quality
inspection instruments as well as gauges. Every aerospace engineering
business that adopts successful engineering solutions can ensure healthy
product development practices, to ultimately enjoy rewarding results.

Reduce Product Development Costs With Expert Engineering Outsourcing

To ensure a reliable and efficient product, automotive and aerospace
manufacturing machineries for the industries and other industrial
products need a lot of accuracy in the planning, conceptualization,
designing, testing and execution phase. There is very much at risk for
the manufacturers if the methods are flawed or severely deficient in
quality and expertise. As the use of mediocre quality materials and
incomplete processes can produce devastating results. These manufactured
components have to be tested several times under rigorous conditions
before they reach the market.

The increase in the aviation industry is posing some
significant issues to the aerospace engineering businesses for
incorporating adaptable processes that can convey inventive and high
quality solutions to meet the global demands. Outsourced engineering
services, therefore help the aerospace engineering businesses with
design and development, engineering analysis, manufacturing engineering,
embedded systems development, technical publications and offer the most
empowering tools and end-to-end aerospace engineering solutions. The
engineering process is an intricate area and it includes extremely
competent and adept experts to accomplish these critical tasks.

As
outsourced engineering services are expensive, one of the main reasons
that led to the increase in engineering services outsourcing is the
objective to bring down product development costs. In addition, the
possibilities of minimizing the labor charges singularly by shifting
services offshore are deemed to be largely significant. To ensure that
the processes deliver optimum results on time the business requires
highly advanced tools. With efficient outsourcing services, enterprises
can enjoy easy accessibility to overseas markets. They also have
high-tech services along with exceptional technological processes and
SEZ infrastructure that executes environmentally friendly processes.

It
is said that the dollar value of outsourced engineering services
globally, via captive engineering hubs, conventional outsourcing
alliances or joint ventures with enterprises of local prominence, will
keep on growing in future. With certified inspection centers along with
quality checking instruments, reputed service providers ensure regulated
processes for the disposal of equipment. They have a highly
sophisticated and well developed aerospace product and parts
manufacturing and efficient capabilities for conducting engineering
tests with favorable outcome.

With efficient engineering
outsourced services, enterprises can experience services that are of
global standards. Look for a service provider who can offer Global
Product Development framework. By adopting best practices for
optimization of processes with their technical expertise and extensive
experience, enjoy better, faster and more value-optimized solutions for
significant reduction in product development costs.